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ramp/soak process controller e5ck--t a--180 ramp/soak process controller e5ck--t advanced, 1/16-din ramp/soak process controllers ideal for worldwide use d offers one pattern of simple programming control, up to four patterns with communications (16 steps per pattern). d water-resistant front face meets ip66/nema 4 (indoor use). d modular structure, one-stock type. d heat/cool control. d serial communications (rs-232c and rs-485). d temperature and analog inputs. d high-accuracy: 100 ms sampling (for analog input). d conforms to international emc and safety standards. d 3-year warranty. rc ordering information order control output boards and option boards separately. a single output board and option board can be mounted to each base unit. for example, for a relay control output, order the e53-r4r4 output boar d in addition to the e5ck-taa1-500 process controller. model with -500 has a terminal cover for finger protection j process controllers stock note : shaded models are normally stocked. description din size supply voltage model base unit with terminal cover 1/16 din ( 4 8 4 8 ) 100-240 vac e5ck-taa1-500 ac100-240 / (48 x 48 mm) e5ck-taa1 ac100-240 note: part numbers ending in -500 available at omron usa, non -500 numbers available in omron canada only. model with -500 has a terminal cover for finger protection. j optional output boards stock note : shaded models are normally stocked. description specifications max. quantity model relay/relay spst/spst, 5 a, 250 vac 1 e53-r4r4 relay/pulse spst, 5 a/npn, 24 vdc 1 e53-q4r4 y / spst, 5 a/pnp, 24 vdc 1 e53-q4hr4 relay/linear current spst, 5 a/4--20 ma 1 e53-c4r4 y / spst, 5 a/0-20 ma 1 e53-c4dr4 relay/linear voltage spst, 5 a/0-10 vdc 1 e53-v44r4 pulse/pulse npn/npn, 24 vdc 1 e53-q4q4 / pnp/pnp, 24 vdc 1 e53-q4hq4h computer communications rs-232c 1 e53-ck01 p rs-485 1 e53-ck03 event input for remote set point 1 e53-ckb transfer output 4to20ma 1 e53-ckf note: if the control period is less than 5 seconds, use an ssr (solid state relay) or pulse voltage output.
ramp/soak process controller e5ck--t a--181 j accessories (order separately) stock note : shaded models are normally stocked. description specifications compatible controller max. quantity model current transformer; order o n l y i f u s i n g h e a t e r 50 a load, 5.8 mm hole dia. e5ck-t 1 e54-ct1 o n l y i f u s i n g h e a t e r burnout alarm function 120 a load, 12 mm hole dia. e5ck-t 1 e54-ct3 terminal cover (supplied with -500 models) provides finger protection from terminals (vde0106 part 100) e5ck-t 1 e53-cov07 software for setup and monitoring; requires optional computer communications board all 1 thermo tools (see note) note: contact omron for current version information. s p e c i f i c a t i o n s j ratings model e5ck-t supply voltage 100 to 240 vac, 50/60 hz power consumption 15 va operating voltage range 85% to 110% of rated supply voltage input thermocouple k, j, t, e, l, u, n, r, s, b, w, plii p platinum resis- tance thermometer jpt100, pt100 current input 4to20ma,0to20ma voltage input 1to5v,0to5v,1to10v input impedance current input 150 ? p p voltage input 1m ? min. control output according to output board (see output board ratings and characteristics ) auxiliary output spst-no, 1 a at 250 vac (resistive load) control method on/off or advanced pid control setting method digital setting using front panel keys or communications features indication method 7-segment digital display and leds additional functions standard manual output, heating/cooling control, sp limiter, loop burnout alarm, mv limiter, mv change rate limiter, input digital filter, input shift, run/reset, protect functions, scaling function
ramp/soak process controller e5ck--t a--182 j characteristics indication accuracy ( s n t 1 ) thermocouple 0.3% of indication value or 1 c, whichever greater, 1 digit max. y (see note 1) platinum resistance thermometer 0.2% of indication value or 0.8 c, whichever greater, 1 digit max. analog input 0.2% of indication value, 1 digit max. hysteresis 0.01% to 99.99% fs (in units of 0.01% fs) proportional band (p) 0.1% to 999.9% fs (in units of 0.1% fs) integral (reset) time (i) 0 to 3,999 s (in units of 1 s) derivative (rate) time (d) 0 to 3,999 s (in units of 1 s) control period 1 to 99 s (in units of 1 s) manual reset value 0.0% to 100.0% (in units of 0.1%) alarm setting range --1,999 to 9,999 or --199.9 or 999.9 (decimal point position dependent on input type) set time 0to99hrs59minor0to99min59s program capacity 1 pattern, 16 steps (possible to use up to 4 patterns with the communications func- tion.) programming method time or ramp setting method time accuracy 0.2% ( 500 ms) of the set value sampling period ( s n t 2 ) temperature input 250 ms p g p (see note 2) analog input 100 ms insulation resistance 20 m ? min. (at 500 vdc) dielectric strength 2,000 vac, 50/60 hz for 1 min between terminals of different polarities vibration resistance malfunction 10 to 55 hz, 10 m/s 2 (approx. 1g) for 10 min each in x, y, and z directions destruction 10 to 55 hz, 20 m/s 2 (approx. 2g) for 2 hrs each in x, y, and z directions shock resistance malfunction 200 m/s 2 min. (approx. 20g), 3 times each in 6 directions (100 m/s 2 (approx. 10g) applied to the relay) destruction 300 m/s 2 min. (30g), 3 times each in 6 directions ambient temperature operating -- 1 0 cto55 c (with no icing)/3-year warranty period: --10 cto50 c p storage -- 2 5 cto65 c (with no icing) ambient humidity operating 35% to 85% enclosure ratings front panel nema 4 for indoor use (equivalent to ip66) g rear case iec standard ip20 terminals iec standard ip00 memory protection non-volatile memory (number of writings: 100,000 operations) weight approx. 170 g; adapter: approx. 10 g emc emission enclosure: en55011 group 1 class a emission ac mains: en55011 group 1 class a immunity esd: en61000-4-2: 4kv contact discharge (level 2) 8kv air discharge (level 3) immunity rf-interference: env50140: 10v/m (amplitude modulated, 80 mhz to 1 ghz) (level 3) 10 v/m (pulse modulated, 900 mhz) immunity conducted disturbance: env50141: 10v (0.15 to 80 mhz ) (level 3) immunity burst: en61000-4-4: 2kv power-line (level 3) 2kv i/o signal-line (level 4) approved standards ul1092, csa22.2 no. 14, csa22.2 no. 1010-1 conforms to en50081-2, en50082 -2, en61010-1 (iec1010-1) conforms to vde0106/part 100 (finger prot ection), when the separately-ordered terminal cover is mounted. note: 1. the indication accuracy of the k1, t, and n thermocouples at a temperature of -100 cmax.is 2 c 1 digit maximum. the indication accuracy of the u and l thermocouples at any temperature is 2 c 1 digit maximum. the indication accuracy of the b thermocouple at a temperature of 400 c max. is unrestricted. the indication accuracy of the r and s thermocouples at a temperature of 200 cmax.is 3 c 1 digit maximum. the indication accuracy of the w thermocouple at any temperature is ( 0.3% of the indicated value or 3 c, whichever is great- er) 1 digit maximum. the indication accuracy of the plii thermocouple at any temperature is ( 0.3% or 2 c, whichever is greater) 1 digit maximum. 2. the sampling period of the standard model with ct and remote sp inputs is 250 ms.
ramp/soak process controller e5ck--t a--183 j option board ratings and characteristics model description specifications e53-ckb event input contact input: on: 1 k ? max., off: 100 k ? min. no-contact input: on: residual voltage 1.5 v max., off: leakage current 0.1 ma max. e53-ck01 communications rs-232c transmission method: half-duplex s y n c h r o n i z a t i o n m e t h o d : s t a r t - s t o p s y n c h r o n i z a t i o n ( a s y n c h r o n o u s m e t h o d ) e53-ck03 rs-485 s y n c h r o n i z a t i o n m e t h o d : s t a r t - s t o p s y n c h r o n i z a t i o n ( a s y n c h r o n o u s m e t h o d ) baud rate: 1.2/2.4/4.8/9.6/19.2 kbps e53-ckf transfer output 4to20ma: permissible load impedance: 500 ? max. resolution: approx. 2,600 steps note: event input is used for switching the pattern number, run or reset command, or automatic and m anual mode with an external signal input. temperature ranges platinum resistance thermometer input (switch selectable) jpt100 pt100 range c --199.9 to 650.0 --199.9 to 650.0 f --199.9 to 999.9 --199.9 to 999.9 resolution c/ f (main setting and alarm) 0.1 0.1 thermocouple input (switch selectable) k1 k2 j1 j2 t e l1 l2 u n r s b w plii range c --200 to 1,300 0.0 to 500.0 --100 to 850 0.0 to 400.0 --199.9 to 400.0 0to 600 --100 to 850 0.0 to 400.0 --199.9 to 400.0 --200 to 1,300 0to 1,700 0to 1,700 100 to 1,800 0to 2,300 0to 1,300 f --300 to 2,300 0.0 to 900.0 --100 to 1,500 0.0 to 750.0 --199.9 to 700.0 0to 1,100 --100 to 1,500 0.0 to 750.0 --199.9 to 700.0 --300 to 2,300 0to 3,000 0to 3,000 300 to 3,200 0to 4,100 0to 2,300 resolution c/ f(main setting, alarm) 1 0.1 1 0.1 0.1 1 1 0.1 0.1 1 1 1 1 1 1 note: 1. setting number is factory-set to 2 (k1). 2. thermocouple w is w/re 5-26 (tungsten rhenium 5, tungsten rhenium 26). current/voltage input (switch selectable) current input voltage input 4to20ma 0to20ma 1to5v 0to5v 0to10v range one of following ranges depending on results of scaling --1999 to 9999 --199.9 to 999.9 --19.99 to 99.99 --1.999 to 9.999 resolution (main setting and alarm) depends on range selected
ramp/soak process controller e5ck--t a--184 n o m e n c l a t u r e j e5ck-t operation indicators run/rst key up key/down key display key display 1 display 2 d i m e n s i o n s unit: mm (inch) j e5ck-t 60 (2.36) min. panel cutouts 65 (2.56) min. 48 (1.89) 58 (2.28) 13.3 (0.52) 100 (3.94) 53l x 53w 44.8 x 44.8 j accessories terminal cover e53-cov07 44.3 (1.74) 44.3 (1.74) 1.5 (0.06) note: terminal cover is supplied for controller with -500 in the part number; for non- 500 model, order separately.
ramp/soak process controller e5ck--t a--185 installation j main parts terminals output board housing front panel option board input type connector j removing internal mechanism while pressing the hooks on the left and right sides of the front panel, carefully pull the internal mechanism from the housing. (refer to the drawing below.) j setting up the output board 1. two rectangular holes are provided on the power board (right side of controller). fit the two protrusions of the output board into these two holes. 2. with the output board fitted into the power board, fit the out- put board into the connector on the control board (left side of controller). 1 2
ramp/soak process controller e5ck--t a--186 j mounting the controller note: on a standard model, set up the output boards for cont rol outputs 1 and 2 before mounting the controller. 1. insert the controller into the panel?s mounting hole at the position shown in the figure below. 2. push the adapter along the controller body from the terminals up to the panel, and fasten temporarily. 3. tighten the two fixing screws on the adapter. when tightening scr ews, tighten the two screws alternately keeping the torque to approximately 0.29 to 0.39 n s m, or 3 to 4 kgf s cm. adapter panel watertight packing i: current input v: voltage input tc s pt: temperature input note: do not touch the pins of the jumper connector when setting the input type. note: the jumper is factory-set to tc s pt (temperature input). set the jumper to temperature, voltage, or current input a ccording to the sensor connected to the input terminal. i n p u t j u m p e r s e t t i n g after setting the jumper, put on the housing, pressing the housing until the hooks of the front panel snap on. terminal cover the E5CK-AA1-500 controller is provided with a terminal cover e53-c ov07. fasten the terminal cover as follows by using the snap pin.
ramp/soak process controller e5ck--t a--187 j wiring terminals terminal arrangement e5ck-t 5 4 3 2 1 10 9 8 7 6 13 14 11 12 out1 out2 sub1 in source ev1 rs232c rs485 trsf trsf: transfer output ev1:event input ac100--240v 50/60 hz (ac/dc24v)
ramp/soak process controller e5ck--t a--188 j wiring precautions ? use ducts to separate input leads and power lines in order to prot ect the controller and its lines from external noise. ? solderless terminals are recommended when wiring the controller. ? tighten the terminal screws using a torque no greater than 0.78 n s m, or 8 kgf s cm max. be careful not to tighten the terminal screws too tightly. power blocks for e5ck--t the e5ck-t has independent power supplies for each of the terminal blocks shown below. note: the power supplies for blocks c (exclude relay output) and d are shared for the following option board: e53-ckb or e53-ckf option board e5ck-t a c 5 4 3 2 1 10 9 8 7 6 c db 11 12 13 14 j e5ck-t wiring power supply input 100 to 240 vac to terminal numbers 4 and 5 according to the specification. 5 4 3 2 1 10 9 8 7 6 13 14 11 12 input connect the input to terminal numbers 6 to 8 as follows according to the input type. 8 7 6 8 7 6 8 7 6 8 7 6 - + - + - + vma tc ? pt v i thermocouple platinum resistance thermometer voltage input current input 5 4 3 2 1 10 9 8 7 6 13 14 11 12 match the inputs with the internal jumper settings for each input ty pe. for thermocouple or platinum resistance thermometer inputs, set the inputs to a common position (tc/pt) as the temperature input. control output terminal numbers 11 and 12 are for control output 1 (out1). the five output types and internal equalizing circuits are available according to the output board. 5 4 3 2 1 10 9 8 7 6 13 14 11 12 11 12 11 12 l 11 12 l 11 12 l 11 12 l e53-r4r4 e53-q4r4 e53-q4q4 e53-q4hr4 e53-q4hq4h e53-v44r4 e53-c4r4 e53-c4dr4 npn pnp 0to10v 4to20ma +v + - + - + - + - gnd ma relay v +v gnd
ramp/soak process controller e5ck--t a--189 terminal numbers 9 and 10 are for control output 2 (out2). the three out put types and internal equalizing circuits are available according to the output board. 10 9 10 9 l 10 9 l +v + - + - gnd e53-q4q4 e53-q4hq4h npn pnp e53-r4r4 /e53-v44r4 e53-q4r4 /e53-c4r4 e53-q4hr4/e53-c4dr4 relay +v gnd specifications for each type of output output type specifications relay voltage (npn) voltage (pnp) 3 a at 250 vac 20 ma at 12 vdc (with short-circuit protection) 20 ma at 12 vdc (with short-circuit protection) 0to10v 4to20ma 0 to 10 vdc, permissible load impedance: 1 k ? min., resolution: approx. 2,600 4 to 20 ma, permissible load impedance: 500 ? max., resolution: approx. 2,600 auxiliary output 1 terminal numbers 2 and 3 are for auxiliary output 1 (sub1). the internal equalizing circuit for auxiliary output 1 is as follows: 5 4 3 2 1 10 9 8 7 6 13 14 11 12 3 2 relay specifications are as follows: spst-no, 250 vac, 1 a option terminal numbers 1, 13, and 14 are valid only when the option board is set in the controller. the following four connections are possible depending on the model of the option board. 5 4 3 2 1 10 9 8 7 6 13 14 11 12 13 14 1 13 14 1 13 14 1 13 14 1 sd rd sg a b + -- 4to20ma e53-ck01 rs-232c e53-ck03 rs-485 e53-ckb e53-ckf event input transfer output use event inputs under the following conditions: contact input on: 1 k ? max., off: 100 k ? min. no-contact input on: residual voltage 1.5 v max., off: leakage current 0.1 ma max. the polarity for no-contact input is as follows: 13 14 1 + -- transfer output specifications are as follows: 4 to 20 ma, load: 500 ? max., resolution approx. 2600
ramp/soak process controller e5ck--t a--190 p r e c a u t i o n s j operating environment ? operate the controller within the rated ambient operating temperature, ambient operatin g humidity, and storage tem- perature ranges. ? use the controller according to the vibration resistance, shock resistance, and enclosure ratings. ? do not install the controller in places with corrosive gas or excessive dust. ? do not install the controller near machines generating high- frequency noise. j mounting ? the dimensions of the controller conform to din 43700. ? recommended panel thickness is 1 to 8 mm. ? mount the unit horizontally. j connection ? to reduce inductive noise influence, the lead wires connect- ing the input type to the controller must be separated from the power lines and load lines. ? use the specified compensating conductors for thermocou- ples. use lead wires having a small resistance for platinum resistance thermometers. j connection example ? wire the terminals of the unit u sing solderless terminals. ? the tightening torque applied to the terminal screws of the unit must be approximately 0.78 n s mor8kgf s cm. ? use the following type of solderless terminals for m3.5 screws. 7.2 mm max. 7.2 mm max. j operation ? the alarm outputs of a model with an alarm function may not turn on correctly when the model malfunctions. the use of alarm equipment with the controller is recommended. ? the parameters and internal switch are set before shipping so that the unit will function normally. change the settings of the parameters and internal switch according to the application if necessary. ? after power has been supplied to the controller, several se- conds are required until the relay is turned on. consider this time delay when designing sequenced circuits which incorporate a controller. ? do not use excessive force when removing the internal mechanism from the housing. protect the internal connector or electronic parts of the unit from shock. ? protect against static discharge when changing the settings of the internal switch. changing the settings on a grounded conductive mat is recommended. ? when connecting the control output board to the tempera- ture controller or process controller, make sure that the control output board is the appropriate type, or the system may malfunction.
ramp/soak process controller e5ck--t a--191 j ssr connection example of process controller and ssr + -- + -- digital controller voltage output terminal (for driving ssr) connectable load heater power supply for load power ssr ssr e5 j k-t process controller with voltage output (12 vdc, 40 ma max.) see the following table. e5ck-t controller with voltage output (12 vdc, 20 ma max.) input load model g3pa/g3pb g3na g3ne appearance ssrs connected in par- allel e5ak-/e5ek-t: 8 pcs. e5ck-t: 4 pcs. e5ak-/e5ek-t: 5 pcs. e5ck-t: 2 pcs. e5ak-/e5ek-t: 2 pcs. e5ck-t: 1 piece rated input voltage 5to24vdc 5to24vdc 12 vdc features thin, ssr with built-in heat sink; 1-phase and 3-phase models standard model with screw termi- nals compact, low-cost model with tab terminal s

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